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Aqua-Mite Data sheets

INTRODUCTION

Aqua-Mite waterproofer® Fluid, a styrene/butadiene co-polymer, has been specifically designed as a  admixture for use in cementitious compositions. 

Typical properties of Aqua-Mite Fluid are as follows :

 

            total solids content:        approximately 47%.

            pH:                               11.0.

viscosity

100 cps (Brookfield LVT spindle no 2 at 60 rpm (20º C).

specific gravity

1.0.

freeze/thaw stability

good (see also under “Storage of Aqua-Mite Fluid”).

 

The addition of Aqua-Mite waterproofer® Fluid confers numerous advantages over untreated mortars and concretes, such as:

greatly improved adhesion to substrates, including dense impervious concrete.

excellent resistance to water and water vapor.

improved toughness and flexibility.

better resistance to frost.

improved resistance to certain chemicals, oils.

diminishing dusting.

 

SUGGESTED USES

Cement compositions containing Aqua-Mite Fluid waterproofer® are particularly useful in a number of applications.  Some examples are :

water-resistant rendering for interior or exterior walls or basements.

damp-resistant layers.

levelling floors prior to laying tiles, wood blocks, etc..

patching and repairing concreted areas.

resistant and tolerant to all oils.

 

 

 

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STORAGE

AQUA-MITE waterproofer® FLUID can be stored for 6 months in closed, unopened original drums or storage vessels, provided the temperature does not fall below 5°C or exceed 40°C.

Keep out of direct sunlight and protect from frost.

AQUA-MITE waterproofer® FLUID TEST DATA SHEET NUMBER 1

TENSILE STRENGTH & FLEXURAL STRENGTH OF CEMENT MORTAR COMPOSITIONS – EFFECT OF AQUA-MITE FLUID ADMIXTURES

Test method

Mortar compositions based on 3 parts BS 12 sand to 1 part Portland cement were prepared. The following samples were compared in wet and dry tests on tensile and flexural strengths.

Control

no admixture.
Aqua-Mite waterproofer® Fluid as admixture at 40 parts per 100 parts cement by weight vinyl acetate, copolymer as admixture at 40 parts per 100 parts cement by weight.

Treatment of the test pieces prior to testing were as follows :-
Dry testing

1 day drying + 6 days immersion in water + 21 days drying.

Wet testing

1 day drying + 6 days immersion in water + 14 days drying + 7 days immersion in water.

RESULTS

TEST METHOD

UNMODIFIED MORTAR (CONTROL)

MORTAR MODIFIED WITH AQUA-MITE FLUID

MORTAR MODIFIED WITH VINYL ACETATE COPOLYMER

Test conditions

KPa

kPa

kPa

dry

tensile strength            wet

3050

1800

4350

7950

3300

  175

dry

flexural strength           wet

7100

5800

10600

  9600

11300

  1050

Summary of results

Aqua-Mite waterproofer® Fluid gives marked improvement in both tensile and flexural strengths in comparison with the control.

This Fluid has special advantages under wet conditions. In this respect, it is much better than the vinyl acetate copolymer.


AQUA-MITE FLUID waterproofer® TEST DATA SHEET NUMBER 2

ADHESION TO CONCRETE & ADHESION TO STEEL OF CEMENT MORTAR COMPOSITIONS – EFFECT OF AQUA-MITE waterproofer® FLUID  ON ADMIXTURES

Test method

Mortar compositions based on 3 parts BS 12 sand to 1 part Portland cement were prepared. The following samples were compared in wet and dry tests to adhesion to concrete and to steel :

Control – no admixture.

Aqua-Mite waterproofer® Fluid – as admixture at 40 parts per 100 parts cement by weight.

vinyl acetate copolymer – as admixture at 40 parts per 100 parts cement by weight.

The tests were carried out on “air-cured” samples because wet-curing can lead to unreliable results in tests of this nature. Treatment prior to testing was as follows :

Dry testing

28 days air-drying

Wet testing

21 days air-drying + 7 days immersion in water.

TEST METHOD

UNMODIFIED MORTAR (CONTROL)

MORTAR MODIFIED WITH AQUA-MITE FLUID

MORTAR MODIFIED WITH VINYL ACETATE COPOLYMER

Test conditions

KPa

kPa

kPa

Adhesion                     dry

to concrete                  wet

  70

310

3450

1380

2140

  480

Adhesion                     dry

to steel                        wet

    0

    0

1590

1310

1170

      0

Summary of results

Aqua-Mite waterproofer® Fluid gives excellent adhesion to concrete and to steel under both dry and wet conditions. It offers particular advantages over the vinyl acetate copolymer under wet conditions.


AQUA-MITE FLUID waterproofer® TEST DATA SHEET NUMBER 3

ADHESION TO CONCRETE – EFFECT OF ADDING VARIOUS LEVELS OF AQUA-MITE FLUID TO CEMENT MORTARS

Test method

Cement mortars, based on 3 parts BS 12 sand to 1 part of Portland cement, were prepared for the test. Mortars, containing various amounts of Aqua-Mite waterproofer® Fluid were compared with control samples without admixture.

After thoroughly drying the test pieces, adhesion to concrete was determined:

 dry samples.

 wet samples, after 7 days immersion in water.

 wet samples, after 3 months immersion in water.

Results are shown in the graphs

kPaKPa
 
3500    3500 
 
2800    2800 
                                                3 months immersion
2100                                 28 days2100 
 
1400   1400 
                                                       7 days immersion
700     700   
 
       0      10      20      30      40      50    60         0      10      20      30      40     50    60 

 

Level of AQUA-MITE waterproofer® FLUID (% on cement weight).


Waterproofer for dams and ponds

AQUA-MITE FLUID TEST DATA SHEET NUMBER 4

SHRINKAGE OF CEMENT MORTARS DURING THE DRYING PROCESS – EFFECT OF AQUA-MITE FLUID ADMIXTURES

Test method

To test for shrinkage on setting, a mild steel mould 25 cm long x 2,5 cm wide x 2,5 cm deep was used, and the inner surfaces of the mould were lightly smeared with petroleum jelly before filling with mortar.

The mortars under test were tamped down, levelled and left to dry for 28 days at room temperature. Longitudinal shrinkage of the mortars was measured at the end of this period using a travelling microscope.

All mortars testes were based on 3 parts BS 12 sand and 1 part Portland cement. Control samples without admixture were compared with mortars containing various levels of Aqua-Mite waterproofer® Fluid.

Results
 

 

CONTROL

AMOUNT OF AQUA-MITE FLUID ADDED (PARTS PER 100 PARTS OF CEMENT) 

 

WATER / CEMENT RATIO

 

 

SHRINKAGE (%)

 

NONE

0.40

0.07

AQUA-MITE FLUID

 

Aqua-Mite Fluid

20

30

40

0.34

0.34

0.30

0.02

0.01

0.01

Summary of results

In formulating Aqua-Mite waterproofer® Fluid for admixture to cement, one of the properties, which have been optimized, is resistance to shrinkage during setting of the modified cement.

The above test results show that Aqua-Mite waterproofer® Fluid gives a great improvement in resistance to shrinkage – this is in accordance with qualitative observations on large areas.


AQUA-MITE waterproofer® FLUID TEST DATA SHEET NUMBER 5

EFFECT OF HEAT AGEING UPON PHYSICAL PROPERTIES OF CEMENT MORTARS

Introduction

Heat ageing tests are employed to obtain data, which have a bearing on long-term performance. A general guide used in the rubber industry is that one week at 70ºC approximates to 5 years of normal service life.

Test method

Cement mortars were prepared based on 3 parts BS 12 sand and 1 part of Portland cement.

Control – no admixture.

Aqua-Mite waterproofer® Fluid – as admixture at 40 parts per 100 parts cement by weight.

all acrylic – as admixture at 40 parts per 100 parts cement by weight.

Flexural strength was evaluated on “wet-cured” test pieces which had been treated as follows :-

1 day drying + 6 days immersion in water + 21 days drying, prior to ageing.

Adhesion to concrete was measured on “dry-cured” samples because wet curing can lead to unreliable results in this test. The test samples were simply dried for 28 days before ageing and testing.

RESULTS

Heat ageing at 70ºC

FLEXURAL STRENGTH (kPa)

 INITIAL1 MONTH3 MONTHS12 MONTHS
CONTROL7100480055005200
Aqua-Mite Fl.10600157001480014400
All acrylic11900430001850010100

ADHESION TO CONCRETE (kPa)

 INITIAL1 MONTH3 MONTHS12 MONTHS
CONTROL70nilNilnil
Aqua-Mite Fl.3450269017902550
All acrylic2920283024802280
Summary of results

The tests show that Aqua-Mite waterproofer® Fluid retains its effectiveness in cement mortar compositions over long periods of heat ageing, showing marked improvements over unmodified samples. It compares favorably with the all-acrylic polymer.

Aqua-Mite waterproofer® Fluid is therefore expected to remain effective throughout the normal service life of cement compositions treated with it.


Waterproofer for dams and ponds

AQUA-MITE FLUID TEST DATA SHEET NUMBER 6

RESISTANCE TO WATER PENETRATION OF CEMENT COMPOSITIONS CONTAINING AQUA-MITE FLUID

Scope
Two distinct water-resistant treatments using Aqua-Mite Fluid were evaluated viz :-

An Aqua-Mite waterproofer® Fluid/cement slurry sealing coat system sandwiched between two layers of conventional cement mortar.

Cement mortar, based on 3 parts of sharp sand to 1 part of Portland cement, using various levels of Aqua-Mitewaterproofer® Fluid as admixture.

Test method and Preparation of samples

Annular, mild steel bands (85mm internal diameter and 15mm depth) were used as moulds for the mortar test samples. Methods of preparation of the two sets of samples are described below :

Aqua-Mite waterproofer® Fluid/cement sealing coats as a water-resistant treatment.

Moulds were filled to half depth with a conventional cement mortar (3 parts of sharp sand to 1 part of Portland cement) and left to dry for 3 days at 20ºC.

After 3 days, a sealing coat consisting of 2 parts of Portland cement slurried with 1 part of Aqua-Mite waterproofer® Fluid was brushed on to the upper surface of the dry mortar, ensuring that all brush stroked were made in the same direction. within 1 hour, a second sealing coat was applied with brush strokes at right angles across the strokes of the first coat.

What next

The coated test pieces were allowed to dry for various periods of time : 24, 48 and 72 hours.

A third coat of fresh slurry was then applied as an adhesive tack coat. Whilst the third coat was still wet and tacky, a conventional mortar (3 parts of sharp sand to 1 part of (Portland cement) was placed on the tack coat, filling the remaining half of the mould. The “sandwich” test pieces thus obtained were allowed to dry for 7 days at 20ºC prior to testing.

Aqua-Mite waterproofer® Fluid as a water-resistant admixture in the mortar.

Cement mortars, based on 3 parts of sharp sand to 1 part of Portland cement, containing respectively 0, 20, 30 and 40 parts of Aqua-Mite waterproofer® Fluid per 100 parts of cement were prepared.

Annular moulds, as described above, were completely filled with each composition.

The mortars were allowed to dry for 7 days at 20ºC prior to testing.

Testing

Each mortar disc, retained in it’s mild steel band, was clamped into a test apparatus designed to apply water pressure, equivalent to a 30 metre head of water, to one face of the disc. The other face (ie the underside) of the disc was open to the atmosphere.

Throughout the test, a constant water pressure was maintained, and the water pressure gauge monitored for any reduction in pressure. Pressure drop, which in this test indicated sample failure, was corrected where necessary. Any water which did pass through was collected in a measuring cylinder and the volume recorded.

Testing was continued until either a measurable volume of water passed through the sample, or where no water penetrated, for a period of 3 weeks. On completion of the test, the underside of each sample which withstood 3 weeks testing was carefully examined to ensure that there was no sign of water penetration.

Details of the test apparatus will be supplied on request.

Results

Results, expressed in ml’s of water passing through the samples, are shown in the following tables :

1 Aqua-Mite waterproofer® Fluid/cement sealing coats as a water-resistant treatment

 

DRYING TIME OF SEALING COAT

 

VOLUME OF WATER PASSING THROUGH SAMPLE (MLS)

 

SYSTEM (HRS)

3 HRS

3 DAYS

3 WEEKS

24

5

28

48

NIL

NIL

NIL

72

NIL

NIL

NIL

Note

The conventional cement mortar compositions used to “sandwich” the Aqua-Mite waterproofer® Fluid/cement sealing coats tested above were based on BS 882 Zone 2 sand.

Another conventional mortar composition, based on BS 12 sand, was also used in these experiments. Here, the sealing coat system was tested after 72 hours drying only. Again, no water penetrated after 3 weeks.

2. Aqua-Mite waterproofer® Fluid as a water-resistant admixture in the mortar

 

LEVEL OF AQUA-MITE FLUID ADDED (PARTS PER 100 PARTS OF CEMENT BY WEIGHT)

 

 

 

VOLUME OF WATER PASSING THROUGH SAMPLE (MLS)

 

 

 

3 HRS

3 DAYS

3 WEEKS

0

71

20

23

30

40

Note

These mortar compositions were prepared using BS 882 zone 2 sand. Another composition, based on BS 12 sand and containing 40 parts of Aqua-Mite Fluid per 100 parts of cement was also tested. No water penetrated after 3 weeks.

Summary of results

The results of these tests show that the following treatments provide effective water resistance for cement mortars :

Two sealing coats plus one tack coat using Aqua-Mite Fluid /cement slurry

Portland cement (2 parts) is slurried with Aqua-Mite waterproofer® Fluid (1 part) and two coats of the slurry are applied at right angles across each other on the surface to be treated.

Following this, at least 48 hours drying is allowed, and then a fresh slurry of cement and Aqua-Mite Fluid is applied at a tack coat for the surfacing mortar.

Mortar modified with Aqua-Mite Fluid.

40 parts of Aqua-Mite waterproofer® Fluid per 100 parts of cement gives a water-resistant mortar (3 parts sand to 1 part of cement) using a suitable sand.

For optimum results, the system of two sealing coats plus one tack coat of Aqua-Mite waterproofer® Fluid/cement slurry (1) may be combined with the Aqua-Mite waterproofer® Fluid modified mortar (2); see alto Technical Bulletin No GEN TB25 page 3.

Because water-resistant treatments are specialized procedures, we advise each customer to consult us for recommendations appropriate to his individual requirements.


Waterproofer for dams and ponds

AQUA-MITE FLUID TEST DATA SHEET NUMBER 7

FREEZE-THAW RESISTANCE OF CEMENT MORTAR BLOCKS – EFFECTS OF AQUA-MITE FLUID

Test method

Test pieces were prepared from mortars based on 3 parts BS 12 sand and 1 part of Portland cement. Aqua-Mite waterproofer® Fluid was used at the level of 40 parts Aqua-Mite Fluid to 100 parts cement ( by weight) and compared with controls without admixture.

All test pieces were dried for 24 hours, immersed in water for 7 days, then dried for 21 days before testing.

The samples were frozen in a 10% aqueous solution of sodium chloride – this was chosen in preference to water to accelerate deterioration. Each freeze-thaw cycle was as follows :

Frozen for 20 hours in a 10% sodium chloride solution at -18ºC.

Thawed and examined.

Test pieces were subjected to a number of freeze-thaw cycles, allowed to dry out, then tested for flexural strength.

Results

The results are compared with figures obtained on samples not subjected to freeze-thaw treatment :-

 

LEVEL OF AQUA-MITE FLUID ADDITION 

 

FLEXURAL STRENGTH (kPa)

 (PARTS) PER 100 PARTS CEMENTBEFORE FREEZE-THAW TREATMENTAFTER 15 FREEZE-THAW CYCLESAFTER 60 FREEZE-THAW CYCLES
CONTROL NO AQUA-MITE FLUID 

NONE

 

7100

 

4500

 

AQUA-MITE FLUID275

10600

10400

Summary of results

The control samples could not be tested for flexural strength after more than 15 freeze-thaw cycles because of severe deterioration.

On the other hand, the Aqua-Mite waterproofer® Fluid modified test pieces showed no visible signs of deterioration after 60 cycles, thereby confirming the efficiency of Aqua-Mite waterproofer® Fluid in combating freeze-thaw damage to concrete.


Waterproofer for dams and ponds

AQUA-MITE FLUID TEST DATA SHEET NUMBER 8

EFFECT OF CHEMICAL RE-AGENTS ON THE FLEXURAL STRENGTH OF CEMENT MORTAR

Test method

Mortar blocks, based on 3 parts of BS 882 Zone 2 sand to 1 part of Portland cement were prepared.

Control

No admixture.

Aqua-Mite waterproofer® Fluid modified mortars.

Incorporating 25 parts of Aqua-Mite waterproofer® Fluid per 100 parts of cement by weight.

Prior to testing all mortar blocks were cured as follows :

1 day drying + 6 days immersion in water + 21 days drying.

Flexural strength was determined

Immediately after curing and after prolonged submersion in various chemical re-agents, followed by rinsing in clean water and drying for 7 days at room temperature.

Results

1. Flexural strength values obtained immediately after curing were as follows :

control mortar 7250 kPa.

Aqua-Mite waterproofer® Fluid modified mortars 13200 kPa.

2. The flexural strength values obtained after prolonged submersion of samples in various chemical reagents are shown in the following table :

   

FLEXURAL STRENGTH (kPa)

   

AFTER 3 MONTHS SUBMERSION

AFTER 6 MONTHS SUBMERSION

 

 

CONTROL MORTAR

AQUA-MITE FLUID MODIFIED

CONTROL MORTAR

AQUA-MITE FLUID MODIFIED

 

REAGENT

 

 

 

 

SECTION

A

10% POTASSIUM HYDROXIDE SOLUTION

 

9000

 

9450

 

6150

 

12350

 

10% MAGNESIUM SULPHATE SOLUTION

 

8400

 

10300

 

4350

 

13300

 

5% LACTIC ACID SOLUTION

 

6150

 

9750

 

5950

 

8000

 

10% SUCROSE SOLUTION

 

7050

 

11500

 

5950

 

9200

SECTION

B

5% HYDROCHLORIC ACID SOLUTION

 

2400

 

4900

 

0

 

2200

 

20% AMMONIUM NITRATE SOLUTION

 

5250

 

8300

 

2550

 

4850

 

SECTION

C

PETROLEUM SPIRIT

 

7400

 

8400

 

7750

 

7500

Summary of results
REAGENTSREMARKS
SECTION A  
   Potassium hydroxide

   Magnesium sulphate

    Lactic acid

    Sucrose

Definite advantages may be gained by using Aqua-Mite waterproofer® Fluid – modified mortars.  Note the high flexural strength figures after 6 months for chemical marked *.
SECTION B 
Hydrochloric acid

Ammonium nitrate

Aqua-Mite Fluid waterproofer® is of some benefit.

Nevertheless, after 6 months, flexural strength is seriously impaired.

SECTION C 
Petroleum spirit Aqua-Mite waterproofer® Fluid modified mortars offer no advantages in the presence of petrol or related fuels/oils

These results represent only a small, selected cross-section of chemical resistance test data obtained in our laboratories. It is stressed that the results, which were obtained on small mortar blocks prepared and tested under laboratory conditions, are offered only as a guide to performance.

We can supply information regarding the behavior of Aqua-Mite waterproofer® Fluid-modified mortar in the presence of chemicals other than those listed above. And we will be pleased to discuss the requirements of the individual customer.


Waterproofer for dams and ponds

AQUA-MITE FLUID TEST DATA SHEET NUMBER 9

CO-EFFICIENT OF LINEAR EXPANSION OF CEMENT MORTAR BLOCKS – EFFECT OF AQUA-MITE FLUID

Test method

Cement mortars, based on 3 parts of sharp sand to 1 part of Portland cement, were prepared for the test. Control samples were compared with samples containing Aqua-Mite waterproofer® Fluid (added at the level of 30 parts Aqua-Mite Fluid per 100 parts of cement).

Mild steel moulds, 10,7cm long x 5cm deep were constructed for the test and the linear surfaces lightly smeared with petroleum jelly before filling with mortar. Mortars under test were tamped down, levelled and removed from the moulds after 24 hours drying.

The test pieces were then cured by immersion in water for 3 days followed by drying for 24 days before testing in the laboratories of an independent group of testing engineers and consultants.

Co-efficient of linear expansion was determined in the following temperature ranges :-

1. – 20°C to + 20°C

2. + 20°C to + 60°C

Results

Results obtained are shown in the following table :

 

CO-EFFICIENT OF LINEAR EXPANSION

WATER / CEMENT

RATIO

TEMPERATURE RANGE -20°C TO 20°C

TEMPERATURE RANGE 20° TO 60°C

CONTROL SAMPLES

0.40

12.7 X 10 –6

12.8 X 10 -6

AQUA-MITE FLUID MODIFIED SAMPLES

 

0.30

 

12.8 X 10 –6

 

12.9 X 10 -6

Summary of results

The use of Aqua-Mite waterproofer® Fluid as a Aqua-Mite waterproofer® Fluid admixture has no effect on the co-efficient of linear expansion of this typical cement mortar composition.


Waterproofer for dams and ponds

AQUA-MITE FLUID TEST DATA SHEET NUMBER 10

EFFECT OF TEMPERATURE ON THE WORKABILITY TIME OF CEMENT MORTARS CONTAINING AQUA-MITE waterproofer® FLUID

Test method

Mortar compositions based on 3 parts of BS 882 Zone 2 sand to 1 part of cement were prepared for the test. Aqua-Mite waterproofer® Fluid was included as admixture at the level of 40 parts Aqua-Mite waterproofer® Fluid per 100 parts cement by weight, and the water/cement ratio adjusted to 0.31-. Mortars were prepared using two different types of cement.

Ordinary Portland cement.

rapid hardening cement.

The workability time of each type of cement mortar was assessed at various ambient temperatures within the range 1 to 32°C.

Results are shown in the graph overleaf.

Summary of results

Aqua-Mite waterproofer® Fluid-modified cement mortars were found to have practicable workability times at temperatures ranging from about 30°C down to 20°C. Ordinary Portland cement gave satisfactory results at temperatures down to 7°C, whereas rapid hardening cement was more suitable for the low temperature range, ie 2 – 7°C.

The British Standard Code of Practice CP114: Part 2 : 1969 recommends that concreting should not be carried out unless “the concrete has a temperature of at least 4°C and that the temperature of the concrete is maintained above 2°C until it has thoroughly hardened”.

Our opinion

Similarly we do not recommend the application of Aqua-Mite waterproofer® Fluid-modified mortars and concretes unless the above recommendations can be met. When applying the modified mortar or concrete at temperatures between 2 and 10°C, a rapid hardening cement should be used.


Waterproofer for dams and ponds

AQUA-MITE FLUID TEST DATA SHEET NUMBER 11

AQUA-MITE FLUID CEMENT ADMIXTURE IN MODIFIED CONCRETES WHERE RESISTANCE TO SALT (SODIUM CHLORIDE) SOLUTIONS IS REQUIRED

Test results

 

WATER/

CEMENT

CHLORIDE CONTENT 1/16” TO 1/2” DEPTH

CHLORIDE CONTENT 1/2” TO 1” DEPTH

 

RATIO

AVERAGE

RANGE

AVERAGE

RANGE

AQUA-MITE FLUID MIX

0,4

5,9

2,92 – 9,44

0,59

0,07 – 1,58

CONTROL

0,4

12,4

10,8 – 15,7

2,25

1,43 – 3,27

CONTROL

0,5

13,7

12,2 – 15,8

3,85

2,80 – 4,44

Test details

Four test samples 12 x 12 x 1¼“ of each mix were prepared by normal techniques, using reasonable vibration by rodding and mould wall tapping. These samples were covered with dry burlap (hessian-like material) and polythene sheet for 24 hours. Samples were then de-moulded and cured for a further 19 days at 70+ 2°F at 50 ± 5% relative humidity.

The top surface of the cured samples was dry abraded by grinding or sandblasting to reduce the height by 1/16 – 3/16”. Dams, 3/4” high by 1/2” wide were placed around the top edges of three of each set of four samples. Then the three samples were covered with 1/2” of 3% aqueous sodium chloride solution. During ‘ponding’ the samples were kept at 70 ± 2°F and 50 ± relative humidity.

After 90 days

At the end of 90 days, the solution was removed. After drying the surfaces of the samples were wire brushed until all salt build-up had been removed.

Three samples of concrete were taken from each specimen (including the ‘un-ponded’ ones) by dry coring (1½“ minimum diameter) and the cores cut to obtain specimens.

1. 1/16” – ½“ depth from the surface and

2. ½“ – 1” depth from the surface.

These sections were crushed and analyzed for chloride content. The average value obtained from the ‘un-ponded’ samples was subtracted from the average value obtained from the ‘ponded’ samples, and the result expresses as pounds of chloride (CI) per cubic yard of concrete.

(Although not yet officially specified), a maximum acceptable value of chloride in the ½“ to 1” depth is less than 1.2 lb of chloride per cubic yard. Usual values in the 1/16” to ½“ depth sections are 5 to 9 lbs of chloride per cubic yard).

Mix design

The mix design used in the tests was as follows :

In lbs

Portland cement – type 1 94.

Concrete sand 275.

Coarse aggregate, 8 180.

Aqua-Mite waterproofer® Fluid 29,4.

Water : added as required to give water/cement ratio of 0,40 with a slump of 4-6” and air content of less than 6%.

Control mixes (no Aqua-Mite Fluid ) were made with water/cement ratios of 0.40 and 0.50.

Concrete sand gradation was :

100% smaller than 12,5 mm.

85 – 100% “ 9,5 mm.

10 – 30% “ 4,75 mm.

0 – 10% “ 2,36 mm.

Coarse aggregate (8) gradation was :

100% smaller than 9,5 mm.

95 – 100% “ 4,75 mm.

80 – 100% “ 2,36 mm.

50 – 85% “ 1,18 mm.

25 – 60% “ 0,06 mm.

10 – 30% “ 0,03 mm.

2 – 10% “ 0,015 mm.

Conclusion

Aqua-Mite waterproofer® Fluid gave very good results in these tests showing a great improvement compared with the controls and has been approved by the US Federal Highway Administration for use in Highway Systems, particularly in bridge decking.

It may also be recommended for use in other concretes and mortars where protection from salt erosion or damage is required.


Waterproofer for dams and ponds

MATERIAL SAFETY DATA SHEET according EC-Directive 91/155/EEC

(EUROPEAN UNION)

1. IDENTIFICATION OF THE PRODUCT & COMPANY

PRODUCT NAME Aqua-Mite waterproofer® (Fluid)

COMPANY Cosmo-Dec Everlasting Coatings

SALES Cosmo-Dec Tel 081 595 9604 Fax 086 680 7986

EMERGENCY INFO

HAZCHEM CODE : 2Z – NON HAZARDOUS

2. COMPOSITION / INFORMATION ON INGREDIENTS

Characterization

A styrene co-polymer Aqua-Mite Fluid.

3. HAZARDS IDENTIFICATION

The product is not classified as dangerous according to EC Directive 88/379/EEC and subsequent adaptations (CHIP 2 regulations in the UK).

4. FIRST AID MEASURES

Inhalation of vapor

May cause dizziness or headache. Remove to fresh air

Skin contact

Skin irritation may be caused by direct and prolonged contact.

Wash with water and soap carefully.

Remove soiled clothing.

Eye contact

May cause temporary irritation. Wash out with plenty of water.

If irritation persists, seek medical attention.

Information in this MSDS is given without condition, warranty, representation or inducement of any kind save that it is accurate to the best of our knowledge and belief, or obtained from sources which to the best of our knowledge and belief are accurate.

The user must make all necessary health and safety checks relating to the use of the products. Freedom from patent or similar rights must not be assumed.

Material Safety Data Sheet

Swallowing

Seek immediate medical attention

5. FIRE FIGHTING MEASURES

The product is an aqueous dispersion and is not combustible.

6. ACCIDENTAL RELEASE MEASURES

Personal protection

Refer to section 8.

Environmental protection measures.

Prevent the product from entering soil, natural waters and drains.

Procedures for cleaning/absorption.

Large spillages should be contained and pumped into a receiving vessel.

Small spillages should be absorbed on inert absorbent (sand, sawdust diatomite).

For disposal methods refer to section 13.

7. HANDLING & STORAGE

Handling

No special precautions needed with normal housekeeping.

Storage

Protect from frost and direct sunlight.

Store between +5 and +35ºC.

Do not use storage vessels or pipework made of aluminum, copper or alloys.

Bulk tanks should be regularly cleaned and sterilized at least annually to prevent accumulation of micro-organisms.

Observe safe tank entry procedures.

Detailed advice on storage systems can be provided.

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

Advice for technical equipment

Provide good general ventilation in the workplace.

Where the product is dried or sprayed, local extraction is recommended.

Exposure controls

The product contains low levels of volatile organic compounds which may evaporate during application and drying.

Also a small quantity of ammonia has to be considered.

Personal protective equipment

Respiratory protection

In poor ventilation, e.g. inside storage tanks or when spraying without proper extraction, wear a suitable

respirator.

Hand protection

For frequent contact, wear impermeable gloves.

Eye protection

Goggles, face visor or safety glasses advised.

Skin protection

If there is a risk of severe splashing, wear waterproof overalls.

9. PHYSICAL & CHEMICAL PROPERTIES

ppearancemilky white liquid
Odourcharacteristic
pH11
Boiling pointapproximately 100ºC (water)
Melting pointapproximately 0ºC (water)
Flash pointnot applicable
Flammability
Auto-flammability
Explosion hazard
Oxidising properties
Vapour pressureapproximately 23 hPa (water) at 20ºC
Relative densityapproximately 1,0
Solubility in waterinsoluble but miscible in all proportions
Partition co-efficient n-Octanol/waternot applicable
Viscosity – Brookfield 2/60 – 20°C100 cps

10. STABILITY AND RE-ACTIVITY

The product is stable under recommended storage conditions. (Section 7)

11. TOXICOLOGICAL INFORMATION

Long term experience of this product type indicates no danger to health when properly handled under industrial conditions.

12. ECOLOGICAL INFORMATION

The product is not classified as dangerous to the environment according to EC directive 93/21/EEC.

Behavior in ecological compartment

Not applicable.

Additional advice

Long term experience with the dispersion when used as agreed, indicates no ecological damage.

13. DISPOSAL CONSIDERATIONS

The product and waste water containing product should not be discharged directly into drains and waterways without treatment. Polymer content may be separated in a suitable coagulation and purification plant. Details available on request.

Disposal of the product, solid waste and packaging should always comply with local, national or EU regulations and be undertaken by an authorized contractor.

German waste code number: Plastic dispersion : 57303

14. TRANSPORT INFORMATION

The product is not classified as hazardous according to International Transport Regulations.

15. REGULATORY INFORMATION

The product is not classified as Dangerous according to EC Directive 88/379/EEC (including subsequent amendments) and requires no special labelling.

In Germany the product is classified in Wassergefähardungsklasse (WGK) 1 (self-rating).

All substances used in manufacture are listed in EINECS or ELINCS.

16. OTHER INFORMATION

This Material Safety Data Sheet conforms to EC-Directive 91/155 EEC and 93/112 EC.

The information given here is to the best of our knowledge true and accurate and is provided solely for making safety assessments.

It is not a sales specification.

Other relevant laws and regulations should be observed by the product user.

For further information contact addresses according to Section 1. Advanced waterproofing

APPENDIX 1

PRACTICAL EXAMPLE OF FORMULATIONS USING DIFFERENT SANDS

(see 2 for grading analysis)

a. Using Witbank plastering sand

 

CEMENT

 

SAND

 

DRY AQUA-MITE FLUID

 

TOTAL WATER

CONSISTENCY USING FLOWTABLE ASTM C2 30 (MM)

1

3

0,085

0,48

162

1

4

0,085

0,65

171

1

6

0,085

0,87

163

1

3

0,190

0,41

168

1

4

0,190

0,49

161

1

6

0,190

0,73

162

b. Using Prosand

 

CEMENT

 

SAND

 

DRY AQUA-MITE FLUID

 

TOTAL WATER

CONSISTENCY USING FLOWTABLE ASTM C2 30 (MM)

1

3

0,085

0,35

162

1

4

0,085

0,39

163

1

6

0,085

0,62

168

1

3

0,190

0,30

182

1

4

0,190

0,31

163

1

6

0,190

0,41

c. Using a blend of Prosand 60% with TMS pit 40%

 

CEMENT

 

SAND

 

DRY AQUA-MITE FLUID

 

TOTAL WATER

CONSISTENCY USING FLOWTABLE ASTM C2 30 (MM)

1

3

0,085

0,44

193

1

4

0,085

0,52

182

1

6

0,085

0,62

188

1

3

0,190

0,36

195

1

4

0,190

0,41

171

1

6

0,190

0,62

184

Summary of results

The control samples had adhesion values between 0 and 350 kp depending upon test conditions. Incorporation of Aqua-Mite waterproofer® Fluid markedly improved adhesion to concrete, even at low levels of addition; the advantage of using this Aqua-Mite waterproofer® Fluid under both dry and wet conditions are clearly illustrated.

These results give definite indication of the benefit of using Aqua-Mite Fluid as an admixture to cement for flooring screeds, wall renderings and adhesive layers.


Waterproofer for dams and ponds

APPENDIX 2

SAMPLE DESCRIPTION

PROSAND

TMS PIT

PLASTERING SAND

Relative density

2,66

2,60

2,65

Bulk density :        loose (air dry)                                                     kg/m3

                                      consolidated                             (air dry) kg/m3

1570

 

 

1710

1360

 

 

1570

1240

 

 

1470

SCREEN ANALYSIS per cent passing (by mass)
          SABS screens   
          4 750 um

100

100

 

          2 360   “

99

99

 

          1 180   “

91

95

100

            600    “

59

83

98

            300    “

21

58

68

            150    “

1

22

21

             75     “

0,1

8,5

4,5

AVERAGE PARTICLE SIZE FM

2,30

1,43

1,14

Test data sheet no 1.

Tensile strength and flexural strength of cement mortar compositions – effect of Aqua-Mite waterproofer® Fluid admixtures.

Test data sheet no 2.

Adhesion to concrete and adhesion to steel of cement mortar compositions – effect of Aqua-Mite waterproofer® Fluid admixtures.

Test data sheet no 3.

Adhesion to concrete – the effect of adding various levels of Aqua-Mite waterproofer® Fluid to cement mortars.

Test data sheet no 4.

nk of cement mortars during the drying process – effect of Aqua-Mite waterproofer® Fluid admixtures.

Test data sheet no 5.

Effect of heat ageing upon physical properties of cement mortars.

Test data sheet no 6.

Resistance to water penetration of cement mortars containing Aqua-Mite waterproofer® Fluid.

Test data sheet no 7.

Freeze-thaw resistance of cement mortar blocks – effect of Aqua-Mite waterproofer® Fluid.

Test data sheet no 8.

Effect of chemical re-agents on the flexural strength of cement mortars.

Test data sheet no 9.

Co-efficient of linear expansion of cement mortar blocks – effect of Aqua-Mite waterproofer® Fluid.

Test data sheet no 10.

Effect of temperature on the workability time of cement mortars containing Aqua-Mite waterproofer® Fluid.

Test data sheet no 11.

Aqua-Mite waterproofer® Fluid cement admixture in modified concretes where resistance to salt (sodium chloride) solutions is required.

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